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The influence of Industry 4.0 and Artificial Intelligence on improving the quality of electric vehicles

Since its inception, the fourth industrial revolution has had an exponential influence on the transformation of the vehicle manufacturing sector. At present, technological innovation 4.0 has become one of the most valuable tools for the industry, allowing to improve efficiency in production, the quality of the final product, and reduce production costs. The manufacture of electric and hybrid vehicles clearly demonstrates that Industry 4.0 technology is positioned on the podium of innovation in this field.

We are at work in electrical matters to continue to offer you the best with the highest quality in the inspection of automotive components, before, during and after the assembly process. Our insoles are trained in the handling of electrical loads to avoid any risks in manufacturing. We've embraced Industry 4.0 technologies to help you stay one step ahead in producing electric and hybrid vehicles with efficiency and excellence.

Industry 4.0 technologies include high-level tools and devices, such as advanced sensors, collaborative robotics, artificial intelligence, and data analytics. The implementation of 4.0 technology in the manufacture and assembly of electric vehicles (EV's) and hybrids (PHEV's) has proven to be extremely beneficial in several key areas of production, including:

Data analysis: It allows you to analyze large amounts of production data, which allows you to detect patterns and trends, and therefore improve your strategy.
Automation: Enables the automation of many production processes, which reduces production costs and improves the quality of the final product.
Quality control:
Provides greater quality control, which improves accuracy and consistency in production.

Real-time monitoring: It allows you to monitor production performance in real time, and thus detect and solve problems in less time.

At PTI QCS with more than 20 years of experience in rework, inspection and support of vehicle launches, today, we apply solutions with the use of Artificial Intelligence (AI) such as ChatGPT to further optimize our processes in quality services for EV's and PHEV's. This allows us to offer more customized and higher quality solutions to our OEM customers  and their suppliers. Some of the specific benefits you get with our methods in quality processes, are:

1.Real-time fact diagnosis: With the implementation of artificial intelligence technology, we are able to analyze large volumes of data in real time, allowing us to detect and solve quality problems more efficiently.
2.Early identification of problems: This allows us to improve production efficiency and reduce downtime with AI we identify quality problems early in the production process before they become major.
3.Improved accuracy: The implementation of essential Intelligence technology allows us to improve the accuracy of our quality inspection services, which reduces the risk of human error and improves the quality of the final product.

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Sources:

1.  Zhong, R., Xu, X., & Cai, H. (2019). Research on Quality Control of Electric Vehicle Power Battery Based on Industry 4.0. IOP Conference Series: Materials Science and Engineering, 557(3), 032006. doi: 10.1088/1757-899x/557/3/032006

2. Deng, Y., & Jiang, X. (2019). The impact of industry 4.0 on quality management: An empirical study. International Journal of Production Economics, 210, 39-52. doi: 10.1016/j.ijpe.2019.01.006

3. Chacón-Nataren, J. P., & Vázquez-Bustos, J. G. (2021). Integration of artificial intelligence in quality inspection systems for electric vehicles production. International Journal of Advanced Manufacturing Technology, 113(1-2), 425-439. doi: 10.1007/s00170-021-07456-4

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