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PTIQCS: Pioneering Vehicle Electrification for the Future of Mobility

EV Quality Solutions

Stabilize EV production—with one partner for Quality, Coatings, and Supply Chain

Electrification changes the quality equation. Cells, modules, packs, e-axles, inverters, OBC/DC-DC units and HV wiring demand tighter contamination control, traceability, and documented safety practices—without slowing the line. PTI QCS brings a unique mix to EV launches and escalations: rapid quality containment, engineered coatings expertise for corrosion-critical structures, and supply-chain execution (assembly, kitting, packaging, sequencing). One partner, one dashboard, faster stabilization.

What makes PTI different for EV programs

  • Full-stack response: We don’t stop at sorting. When quality issues spill into logistics or require coated/treated hardware, PTI can extend into assembly & kitting, packaging, plastics injection molding, sequencing, and coordination with E-coat/pretreatment operations—reducing handoffs and time lost with multiple vendors.

     

  • Fast deployment: Field teams ready for directed containments (CS1/CS2), GP12 support, launch builds and retrofit/rework, with same-day or next-day start depending on location and scope.

     

  • Real-time visibility: Decision-ready reporting with PPM, lot status, defect Pareto, photo evidence, and sign-offs—accessible via a simple dashboard plus a downloadable sample report.

     

  • EV-aware practices: ESD handling, FOD control, torque/angle capture for HV busbars, sealant/adhesive verification, cleanliness checks for coolant circuits, and safe staging for suspect energy-storage units in line with customer procedures.

     

  • OEM/Tier-1 experience: Teams accustomed to working inside battery, e-drive, and power electronics plants alongside OEM quality, supplier quality, and launch engineering.
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“EV support where you build” — team ready to travel and develop a location wherever you build vehicles and components 

 Where we help

Incoming & In-Process Quality

  • Cell/Module/Pack inspection & rework (visual criteria, label/traceability checks, connector integrity, gasket condition, cooling plate interfaces).

     

  • E-Drive & Power Electronics: inverter/OBC/DC-DC housings, connectors, sealing surfaces, thermal interface materials (gap fillers, pads) verification, fastener torque auditing.

     

  • Harnesses & HV Components: HVIL/connector condition checks (as defined by customer work instructions), routing and retention verification, cosmetic standards.

     

  • Clean-handling & ESD: classed work areas, ESD PPE/tools, packaging to prevent particulate/ionic contamination, photo evidence before close-out.

     

Directed Containments & Launch Support

  • CS1/CS2 with inspection plans aligned to your specs, 100% or sampling as required, escalation paths, and daily KPI rolls.

     

  • GP12/Ramp-up: additional gates, error-proof checks, layered process audits, and resident quality support to stabilize early builds.

     

  • Retrofit & Repair: sealant rework, clip/bracket replacement, torque re-verification, harness re-seat/re-route, cosmetic touch-ups within approved limits.

     

Yard Management & Logistics Quality

  • Hold/Release management with FIFO control, rework containment zones, and re-inspection before ship.

     

  • Assembly & Kitting for EV-specific hardware (fasteners, busbar kits, sealant kits, HV service kits) with scannable traceability.

     

  • Packaging & Line-side Delivery tuned for ESD and cleanliness; sequencing to keep takt time on track when issues ripple into material flow.